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Automation and robotization of manual operations
Survey and development of a list of initiatives for automation and robotization of all manual operations within the technological process of workshop 4. To propose a rational engineering and technical solution to eliminate the human factor as much as possible in the smelting of ferroalloys
Making decisions before ...
до 03.05.24
Область задачи
New production technologiesNumber of applications
Digital model of workshop 4 with shutdowns and calculation of design productivity
Development of a digital simulation model of the technological process of workshop 4. Calculate scenarios for production volumes depending on changes in technological parameters.
Making decisions before ...
до 03.05.24
Область задачи
New production technologiesNumber of applications
Sludge deposits on the water-cooled channels of furnace elements during scheduled repairs of furnaces
To propose a solution for diagnosing and predicting the occurrence of sludge deposits on the water-cooled channels of furnace elements (short network, main pipes for supplying coolant).
Making decisions before ...
до 03.05.24
Область задачи
Other technological solutionsNumber of applications
Develop a prototype crawler robot
Conducting inspection and remote monitoring of equipment condition using a crawler robot.
Making decisions before ...
до 03.05.24
Область задачи
Intelligent control systemsNumber of applications
Implement a digital queue when selling crushed stone
Currently, there are congestions at the weighing station and at the launch of contractors' vehicles at the checkpoint, and the accumulation of contract vehicles in front of the checkpoint near the plant territory. To speed up the process of selling crushed stone, automation is necessary
Making decisions before ...
до 03.05.24
Область задачи
Technologies in transport and logisticsNumber of applications
Hub Perks
Automate manual extraction of ferrochrome from crushed slag in OPShl
It is necessary to automate the manual extraction of fractions 0-5, 5-20, 20-40 mm from crushed stone (slag) in PC № 4, due to the possible loss of metal-containing materials.
Making decisions before ...
до 03.05.24
Область задачи
Other technological solutionsNumber of applications
Develop a system for determining the volume/weight of slag in the slag pit PC 4
Transportation of slag by dump trucks to the crushing and screening complex (DSK 600) for subsequent crushing. Weighing the volume of slag with the bowl is carried out by slag trucks; the bowl is also weighed separately by a slag truck; the difference between a bowl full of slag and an empty ladle is equal to the weight of the slag. It is necessary to automate the process of accounting for unloaded OPSH dump trucks
Making decisions before ...
до 03.05.24
Область задачи
Other technological solutionsNumber of applications
Develop a solution to prevent ore material from “hanging” in bunkers
At a certain period, to summarize the balance of the metal, surveyors carry out work to measure the “bed”. The measurement is carried out by weighing the ingots with screenings, and the “bed” is also measured separately after collecting the ingots. As a result, the amount of adhering screenings is subtracted from the initial values of the made “bed” before releasing the metal. The task is to automate the entire process
Making decisions before ...
до 03.05.24
Область задачи
Other technological solutionsNumber of applications
Develop online advisors for preparing the “bed” for casting metal according to given dimensions
Melting shop No. 4, Aktobe Ferroalloy Plant Develop online advisors for preparing the “bed” for casting metal according to given dimensions
Making decisions before ...
до 03.05.24
Область задачи
Other technological solutionsNumber of applications
Whatsapp
Develop a prototype of a mobile metal and slag sampler
Propose a rational engineering solution. Melting shop №4, Aktobe Ferroalloy Plant
Making decisions before ...
до 26.04.24
Область задачи
Other technological solutionsNumber of applications
Leakage of coolant from the furnace roof located under the concrete
Develop a solution for detecting coolant leaks from furnace roofs located under concrete.
Making decisions before ...
до 03.05.24
Область задачи
Other technological solutionsNumber of applications
Predictive determination of the condition of furnace linings and determination of residual life
Propose a rational engineering solution.
Making decisions before ...
до 03.05.24
Область задачи
Other technological solutionsNumber of applications
Develop a system for diagnosing and predicting gas waste clogging
Propose a rational engineering solution.
Making decisions before ...
до 03.05.24
Область задачи
Other technological solutionsNumber of applications
Propose a solution for predicting pressure surges on furnaces
Aktobe Ferroalloy Plant, Melting Shop №4
Making decisions before ...
до 03.05.24
Область задачи
New production technologiesNumber of applications
Develop a solution for dust aspiration/collection at the facilities of the 4th workshop of the Aktobe Ferroalloy Plant
In the smelting shop No. 4 of the Aktobe Ferroalloy Plant, there is currently a problem with cleaning up spills of charge materials and dust, which leads to shutdowns of process equipment and the involvement of additional personnel. It is necessary to develop a solution for dust aspiration/collection at the facilities of the 4th workshop
Making decisions before ...
до 03.05.24
Область задачи
Other technological solutionsNumber of applications
To propose a solution for increasing the wear resistance of the gate valve in the charge processing department, processing department and finished product shipment
Aktobe Ferroalloy Plant, Melting Shop No. 4 (charge preparation area, finished product area), Central FiofiOF To propose a solution for increasing the wear resistance of the gate valve in the charge processing department, processing department and finished product shipment
Making decisions before ...
до 03.05.24
Область задачи
New production technologiesNumber of applications
Develop a system for measuring ore residues at the ore warehouse of the Aktobe Ferroalloy Plant (as well as finished products and slag).
Develop a system for measuring ore residues at the ore warehouse of the Aktobe Ferroalloy Plant (as well as finished products and slag).
Making decisions before ...
до 03.05.24
Область задачи
Other technological solutionsNumber of applications
