Making decisions before ...

28.06.24

Form of award

negotiable

Product status

Idea

Тип задачи

Задачи НИОКР

Сфера применения

Extraction and processing of hydrocarbons raw materials

Область задачи

Labor protection, industrial safety, environmental protection and production operations

Type of product

equipment for environmental monitoring and exhaust gas purification

Problem description

Based on the results of an inspection of only 60 PU 1 furnaces, a fine was imposed in the amount of 220.9 million tenge. In case of inspection of the entire stock of operating furnaces PU 1 (192 furnaces in total), the possible fine will be 563.3 million. tg. In case of inspection of the entire stock of operating PU 2 furnaces (852 furnaces in total), the possible fine will be 3.136 billion tenge.

Expected effect

Study of technological processes for heating oil and the technological design features of associated oil heaters and the design of fuel gas burners Study of the composition of the fuel gas and its FCS, including historical data from the HAL Study of the parameters of “exhaust gases” and the dynamics of changes in their composition depending on the composition of the fuel gas and external factors Study of the design features of burners and the oxygen enrichment system for fuel gas Analysis of flame tubes for the occurrence of external corrosion at the site of plasma exposure Research on energy losses of associated oil heaters with determination of the point and cause of losses Modeling and development of a highly efficient fuel gas burner with maximum efficiency parameters and environmental friendliness of gas afterburning Modeling and development of an additional system for afterburning pyrolysis gases to increase furnace efficiency and reduce harmful emissions Modeling and development of a fuel gas heating system to improve the efficiency of raw gas combustion in winter Modeling and development of direct or indirect measurement of fuel gas composition in order to adjust oxygen enrichment modes and supply gas flow rate to minimize CO2 emissions while maintaining oil heating parameters Modeling and development of filter elements for the exhaust system of associated oil heaters with retrofitting of filter elements with catalytic inserts to minimize harmful emissions Development of a system for analyzing the impact on the environment and the need to remove individual elements of the oil heating system for technical repair

Full name of responsible person

Е. Мазбаев

Contacts of responsible person

77715162451

Purpose and description of task (project)

In the technological process of preparing and transporting oil in the fields, associated oil heaters are used, the main fuel of which is raw associated petroleum gas (not prepared), which leads to the following consequences: - high wear of process equipment and a sharp reduction in MCI due to floating APG parameters and the content of fatty fractions with high combustion temperatures -changes in the composition (fat content) of the gas and its physicochemical properties (moisture content of harmful impurities) lead to an unstable gas combustion system and changes in the parameters of the release of harmful substances into the atmosphere - the use of unprepared APG with floating parameters in composition and chemical properties leads to high energy costs for heating oil, etc. When carrying out inspections by regulatory authorities in the field of ecology, excess emissions of pollutants into the atmosphere from oil heating furnaces are revealed, an increase in emissions of pollutants and greenhouse gases (CO2). To prevent possible violations, it is necessary to develop and implement technical measures to reduce emissions of pollutants and greenhouse gases (emission reduction projects).